Process Control

April 26 - 29, 2020 | Atlanta, GA, USA

Process Control (PC)


The Process Control track will focus on process measurement and control. 

 

Featured Presentations

Craig Hannah

Presenter:

Craig Hannah
Valmet
 
Consistency Measurement and Basic Tenets of Loop Design (PC6.4)

A strong consistency measurement and control is considered by some to be a lost art as many pulp and paper mills struggle with good a Consistency Measurement Program.  The challenges are usually based on improper sensor selection, location, and sampling techniques.

This presentation will address current measurement technology and proper selection based on specific application and mill requirements.  Attendees will gain insight into proper sampling and sample data analysis to achieve the highest accuracy and repeatability possible. Additionally, basic consistency control loop guidelines, such as dilution systems, agitation, and dilution valve selection will be reviewed.

     

Hafizur Rahman

Presenter:

Hafizur Rahman

Mid Sweden University

 
Measurement of S and Na Distribution in Impregnated Wood Chip by XRF (PC8.2)

With increased demand to replace plastics, especially as packaging material, with renewable, easy to recycle and compostable materials, there is a greater need to improve the fundamental scientific understanding of pulp and paper manufacturing systems. This has resulted in a renewed focus on high yield pulping (HYP) processes, such as CTMP, for packaging material as well as manufacturing of hygiene paper.

A key unit operation when producing CTMP is the pre-treatment of wood chips before defibration. In order to separate the wood to individual fibers with minimum amount of electricity it is necessary soften the lignin. The lignin is softened by means of a combination of sulphonation at high pH and elevated temperatures in the preheater and in the refiner, where the fiber separation occurs.

It is challenging to create a process technology that gives an even distribution across the wood chips of the sodium sulphite containing liquid used for impregnation.

This presentation highlights a new methodology that measures the sulphonation degree on a detailed level, thus improving the impregnation technology.

     

Jonathon Speed

Presenter:

Jonathon Speed

Keit Spectrometers

 
An Online and Real-time Process Analyser for Closed-loop Control in Pulp & Paper Manufacturing (PC5.2)

Real time analysis of manufacturing is an area of intense interest at the moment due to Industry 4.0 and recent developments in technology. Whilst online parametric measurements – such as pH, temperature, color measurements and conductivity – allow for some limited control through inferential models, it is spectroscopy based analyzers that show real, long-term potential.

Near infrared spectroscopy (NIR) has been trialed extensively in various industries, but it suffers from poor sensitivity and very poor chemical specificity and selectivity. Mid infrared (also called FTIR) offers significantly better performance but traditional FTIR instruments need fragile fiber optic cables and probes that make the instruments wholly unsuitable for manufacturing environments.

This presentation highlights a static optics FTIR spectrometer with a fiber-free probe that gives the performance of FTIR spectrometers with the reliability and robustness of NIR. Attendees will learn how it performs using a range of chemicals and about its potential use in lignocellulosic processing to improve savings in the higher value aspect of the pulp and paper manufacturing as well as the core processes.

     

Timo Arra

Presenter:

Timo Arra

TietoEVRY

 
Future of MES - Towards Autonomous Mills (M5A-PC3.2)

The fiber-based industry is transforming as mills look toward data solutions to increase efficiency and maintain flexibility. Obtaining a seamless combination of the automation world and the IT world moves digital information of the shop-floor to a new level. Manufacturing Execution Systems (MES) act as a multiplier of efficiency for asset intensive production. With more autonomous mills, leading producers can create the best possible context for data-driven decisions – automatically balancing both customer satisfaction and profitability.

Today's MES must capitalize on data-based learning models and run pulp and paper mills semi-autonomous for years to come.  More data has increased the demand for seamless integration resulting in greater optimization and flexibility.

This presentation will highlight the evolving role of MES and the future needs of a practical solution architecture enabling autonomous mills.

     

Sandra Rosalen

Presenter:

Sandra Rosalen

Bergische Universität Wuppertal

 
Analysis of Roughness Measurements of Coated Cardboards (PC5.1)

A popular method to measure the roughness of paper and cardboards is presented in the ISO 8791-4:2007. This specification is for “coated and uncoated papers and paperboards which are intended to be printed by contacting printing processes.” Consequently, the adaptability of Parker Print Surf (PPS) for digital printings has to be analyzed closer.

This study focuses on profile roughness and area roughness analyses by means of a 3D laser scan microscope. One aim is to understand how these both methods differ of each other and from PPS measurements. In addition, it is of interest whether roughness shows a correlation on density and remission values of pigment and dye based inkjet inks. The measurements were correlated, using Pearson, Coefficient of determination r2 and Spearmen.

     

 

 

 

Process Control Track Program

Visit our website often for program updates as the program is subject to change

 

Sunday, April 26

 
           
3:00PM – 5:00PM Process Control Division Council (Steering) **  
           
Monday, April 27          
           
1:30PM – 3:00PM
PC1: Future Visions for Use of QCS
 
    Session Chair: Seyhan Nuyan, Valmet  
      PC1.1 Method for Analyzing Cross-Direction Basis Weight Profile on Multi-Ply Machines Kim William Robinson, Process Solutions Group
      PC1.2 CD Actuator Mapping Expression and Analysis Shih-Chin  Chen , ABB
      PC1.3 Measuring Key Properties of Paper and Board - A New Approach Mark Crable, TSP Oncare & Verso Co
           
2:00PM – 3:00PM Process & Product Quality Division Council **  
           
3:30PM – 5:00PM
PC2: Visions for Effective Use of Data
 
    Session Chair: Ian Journeaux, Georgia-Pacific  
      PC2.1 Cloud Connected QCS – Achieving Sustained Peak Performance with Limited Resources Johan Backström, Honeywell
      PC2.2 Advanced Data Strategies for Papermaking Optimization Donald Stanley III, ABB
      PC2.3 Big Data Analytics: Lessons Learned and Case Studies John Antanies, Envoy Development
           

Tuesday, April 28

 
           
8:00AM – 10:00AM
M5A-PC3: Visions for Mill Automation Success
    Session Chair: David Worzalla, International Paper & David Pawelke, MAJIQ
      M5A-PC3.1 Data Governance as the Backbone of Information Value Laurie Dieffenbach & William Carrillo, OSIsoft
      M5A-PC3.2 Future of MES - Towards Autonomous Mills Timo Arra, TietoEVRY
      M5A-PC3.3 How to Keep Advanced Process Controls (APCs) operational longer than 24-months David Zerr, Georgia-Pacific & Michael von Grumbkow, BTG
      M5A-PC3.4 How to Make Sure Your Process Improvement Project Lives On After You've Moved On Robert White, Pulmac Systems International
           
1:30PM – 3:00PM
PC4: Machine Vision… Into the Future 1
 
    Session Chair: Brian Mock, Event Capture Systems  
      PC4.1 Technical Advances in Web Inspection and Process Efficiency Pete Angle, ISRA VISION
      PC4.2 Increasing Uptime in WIS and Event Capture Solutions with Server Virtualization Wesley Sweeny, Procemex
      PC4.3 Comprehensive Performance Tests of the Paper Product Formation and Surface Appearance Quality Analysis and Classification System Myron Laster, ABB
           
2:00PM – 4:00PM Quality & Standards Management Committee   
           
3:30PM – 5:00PM
PC5: Measurement Technologies for the Future
    Session Chair: Shih-Chin Chen, ABB  
      PC5.1 Analysis of Roughness Measurements of Coated Cardboards Sandra Rosalen, Bergische Universität Wuppertal
      PC5.2 An Online and Real-time Process Analyser for Closed-loop Control in Pulp & Paper Manufacturing Jonathon Speed, Keit Spectrometers
      PC5.3 Successful Process Optimization Using Advanced Analytics and Machine Learning for Critical Quality Parameters Cydney Rechtin, Solenis
           

Wednesday, April 29

 
           
8:00AM – 10:00AM
PC6: A Clear Vision of Field Devices
 
    Session Chair: Michael Von Grumbkow, BTG  
      PC6.1 Lessons Learned in Alarm Management Dave Strobhar, Beville Engineering
      PC6.2 Specifications for Effective Electrical Room Corrosion Control Mark Bradham, Advance Industrial Refrigeration
      PC6.3 Measurement Made Easy for your Pulp and Paper Processing Applications Kevin Green, ABB
      PC6.4 Consistency Measurement and Basic Tenets of Loop Design Craig Hannah, Valmet
           
10:30AM – 12:00PM
PC7: Controls Handbook Tutorial
 
    Session Chair: Kerry Figiel, International Paper  
      PC7.1 Control Handbook Tutorial: Fundamental Process Control Concepts  Jack Tippett, Emerson Automation Solutions
      PC7.2 Machine Direction Quality Control Approaches Michael Forbes, Honeywell
      PC7.3 Control Handbook Tutorial: Cross Machine Actuators - Caliper Control Jonathan Crawford, Honeywell
           
12:00PM – 1:30PM Process Control Division Council*  
           
1:30PM – 3:00PM
PC8: Machine Visions…Into the Future 2
 
    Session Chair: Wesley Sweeney, Procemex  
      PC8.1 Measurement of S and Na Distribution in Impregnated Wood Chip by XRF Hafizur Rahman, Mid Sweden University
      PC8.2 Case Study - Using Deep Learning to Classify Incoming Wood Chip Quality Brian Mock, Event Capture Systems
      PC8.3 Machine Vision CIG